Food Allergen Management in Co-Packing Operations
Managing food allergens is a critical component of every successful co-packing operation. With the growing demand for allergen-free and clean-label products, food brands rely on their contract manufacturers to uphold strict allergen management protocols that protect consumers and maintain brand integrity.
Why allergen management matters in co-packing operations
Cross-contact risks are heightened in large-scale co-packing facilities where a variety of food products—many with common allergens—are processed and packaged on shared lines. Without rigorous allergen controls in place, even trace amounts of an allergen can trigger severe reactions in sensitive individuals, leading to costly recalls and reputational damage.
Food brands looking to expand into new markets must prioritize working with a co-packer experienced in allergen management to meet regulatory requirements and maintain customer trust.
Best practices for allergen management in co-packing facilities
Effective allergen management in co-packing operations starts with detailed planning and oversight throughout every stage of production. Key practices include:
1. Allergen identification and segregation
Co-packers must maintain an updated allergen list and clearly identify all raw materials containing major allergens such as peanuts, tree nuts, dairy, soy, wheat, eggs, fish, and shellfish. Proper storage and physical separation help prevent cross-contact.
2. Production scheduling and line changeover procedures
Strategic scheduling ensures that allergen-containing products are run separately or after allergen-free items when possible. Thorough cleaning and validated changeover protocols are essential to minimize allergen residue between production runs.
3. Dedicated allergen management training
Every employee involved in production, quality assurance, and sanitation receives ongoing allergen training. This reinforces the importance of handling allergenic materials carefully and following established procedures.
4. Label accuracy and verification
Accurate labeling is critical to allergen management. Co-packers must verify that the correct allergen statements appear on every finished package and that ingredient changes triggering allergen updates are communicated promptly.
5. Continuous monitoring and documentation
Routine inspections, allergen swabbing, and third-party audits help maintain allergen control standards. Co-packers should document every step of their allergen management program to provide traceability and demonstrate compliance.
Choosing a co-packer with strong allergen controls
Not every co-packing facility is equipped to handle products with complex allergen requirements. Food brands should seek a partner with:
- Comprehensive allergen management programs
- Third-party food safety certifications
- Dedicated quality assurance teams
- Experience handling products with and without allergens
At Econo-Pak, allergen management is a cornerstone of our co-packing operations. Our team works closely with clients to protect their brand and ensure the safe production of allergen-sensitive products. We help clients navigate allergen requirements, from product intake through final packaging, with processes designed to reduce risk at every step.
How effective allergen management protects your brand
As the demand for transparency and allergen-friendly products continues to grow, food brands need a trusted co-packing partner with proven allergen management expertise. Investing in the right co-packer protects your customers, prevents costly recalls, and positions your brand for success in highly competitive markets.
Let's start scaling.
Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.
With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.
Get in touch with our team for a fixed-price quote for your project.
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