Contract Packaging 101Developing your own packaging system involves much more than investing in the right packaging equipment and materials to get the job done. It also involves warehousing and hiring an additional workforce to run your packaging operation alongside your core business.

To many companies, setting up their own packaging line is simply not feasible in terms of both the cost and labor required.

What Is Contract Packaging?

This is where contract packaging comes in. Also called co-packing, contract packaging is when a business hires the services of a packaging company to oversee its packaging, assembly, kitting, warehousing, and other supply chain needs. The contract packager can be a specialist in a certain type of packaging—like shrink wrapping, corrugated cardboard, or bottling—or offer additional services like printing, packaging design, and testing.

Here we’ll discuss how food contract packaging in particular works, as well as the benefits of outsourcing your packaging needs.

How Does Food Contract Packaging Work?

Because of the strict industry standards of food processing and packaging, a contract packaging partner in this field must have the equipment, expertise, and materials necessary to protect the integrity of your food products while meeting these standards. Most food co-packing processes involve these three main steps.

Step 1: Discuss Goals

Fill Out Questionnaire

Once you have determined your co-packing requirements, the first step is to contact a co-packing service provider and discuss your product and objectives with them. This initial communication is critical in establishing a strong and effective working relationship. Some companies may require you to fill out a questionnaire to learn more about your product and understand your expectations. This allows the co-packer to gather essential information and customize their services to meet your specific needs.

Sign Non-Disclosure Agreement

In order to safeguard your confidential information, you will be asked to sign a non-disclosure agreement. This agreement ensures that all private details about your product and packaging will be kept secure within the confines of the working relationship.

Send Product Samples

Once the necessary paperwork is completed, you will send your product samples and recipes to the co-packing company. Their team of experts will then conduct a thorough analysis of your products to ensure they are compatible with their production equipment. This step is essential to ensure a seamless and efficient packaging process.

Select Packaging

After the analysis, the co-packer will guide you through the various packaging options available, taking into account factors such as materials, quantities, and shelf life to provide you with the most suitable packaging solution. A reliable contract packaging provider will possess the expertise to optimize packaging materials while ensuring the longevity and quality of your product.

By following this comprehensive process, you can establish a strong and successful relationship with a contract packaging company. This approach allows for a thorough understanding of your needs and ensures that the co-packer can deliver the best packaging solution for your product.

Step 2: Approve the Test Batch

Before going into mass production, the co-packer will send a test batch for you to evaluate. You will also get product information that will include:

  • An allergen statement
  • A net weight declaration
  • An ingredients list
  • A nutritional facts panel

Once you approve the final details and design of the packaging, the co-packer commences printing the packaging materials.

Step 3: Production

The company will begin production using your finalized recipe, packaging design, and materials. They usually have production minimums that range from hundreds to thousands of units, so consumer demand for your product must be high enough to save you money per unit.

Why should you hire a contract food packing provider? There are many advantages of outsourcing your packaging needs. For example, a co-packer will offer the machinery, labor, and thought leadership required to deliver your products to the market in style. This allows you to focus all your energy on your core business—manufacturing your product. Other benefits of hiring a co-packer include high-quality packaging, cost reduction, and efficient management of your packaging line.

Co-Packing vs. Contract Packaging Services

Co-packing is the same as contract packing—they involve outsourcing the primary and secondary packaging of finished goods to a third party. While co-packing is common in all industries, it is most prevalent in the health and beauty, food and beverage, and medical and pharmaceutical fields.

Who is a good fit for doing business with a co-packer?

If a company lacks the necessary funds and resources to manage all aspects of its supply chain effectively, partnering with a co-packer can be a suitable option. Investing in packaging machinery, labor force, and infrastructure required to operate it can be a significant expense that may be beyond the means of these companies. Contract packaging offers them the advantage of relying on an external packaging solution provider to save both time and money.

Additionally, businesses that handle their packaging line and supply chain might also choose to outsource these operations to a co-packer. By doing so, they can streamline processes, reduce costs, and focus on their core competencies. Companies in this situation recognize that partnering with a co-packer not only ensures efficiency and cost-effectiveness but also allows them to leverage the expertise and industry knowledge of the co-packer.

Collaborating with a co-packer can benefit companies lacking the financial means to manage their supply chains independently and those seeking to improve efficiency and cost-effectiveness by outsourcing their packaging line and supply chain operations.

Choosing the Right Contract Packing or Co-Packing Partner

There are a few things you should take into account when looking for the right co-packer for your food products, such as:

  • ISO certifications
  • Fast lead times
  • Transparency
  • Quality control

Finding the right co-packer can be overwhelming, especially if you are new to the market or want to venture into a new field. Econo-Pak is a third-generation family-owned contract packaging company dedicated to serving the unique needs of the food processing, pharmaceutical, and retail industries.

Download our eBook, “Contract Food Packaging: Supplier Expectations Manual,” for more information. You can also request a quote to get started on your food co-packing solution.

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Common Contract Packaging Questions

How do we hire a contract packer?

When considering hiring a contract packer, it’s essential to approach the process with a clear and organized plan. Here’s how you can ensure a comprehensive selection and successful partnership with a co-packing provider:

1. Define Your Co-Packing Requirements
Once you have determined your co-packing requirements, the first step is to contact a co-packing service provider and discuss your product and objectives with them. This initial communication is critical in establishing a strong and effective working relationship. Some companies may require you to fill out a questionnaire to learn more about your product and understand your expectations. This allows the co-packer to gather essential information and customize their services to meet your specific needs.

2. Protect Your Information
In order to safeguard your confidential information, you will be asked to sign a non-disclosure agreement. This agreement ensures that all private details about your product and packaging will be kept secure within the confines of the working relationship.

3. Assess Compatibility
Once the necessary paperwork is completed, you will send your product samples and recipes to the co-packing company. Their team of experts will then conduct a thorough analysis of your products to ensure they are compatible with their production equipment. This step is essential to ensure a seamless and efficient packaging process.

4. Explore Packaging Options
After the analysis, the co-packer will guide you through the various packaging options available, taking into account factors such as materials, quantities, and shelf life to provide you with the most suitable packaging solution. A reliable contract packaging provider will possess the expertise to optimize packaging materials while ensuring the longevity and quality of your product.

5. Evaluate Potential Partners
Compile a shortlist of potential contract packers and assess their experience with similar products, challenges they have faced, and how they overcame them. Inquire about their general contract packing experience, references, cost determination methods, and what quality control and production control processes they use. Check for any industry accreditations to ensure high standards.

6. Consider Logistics and Scale
Evaluate whether the size of the contract packer suits your needs—larger companies may handle high volumes better, while smaller firms might offer more customized solutions. Also, consider the location of the packer in relation to your production facilities to minimize transportation costs.

7. Arrange Meetings
Organize face-to-face meetings with the shortlisted companies to discuss your project in detail. This interaction allows you to gauge their responsiveness to your needs and their ability to offer innovative solutions.

8. Request Detailed Proposals
Ask each candidate to submit a detailed proposal that outlines the scope of work, services provided, project costs, and payment schedules. This will help you compare offerings and make an informed decision.

9. Finalize the Agreement
Select the co-packer that best meets your requirements and finalize the terms of the contract. Ensure all expectations, timelines, and responsibilities are clearly defined in the agreement to avoid any future disputes.

10. Maintain Communication
Keep in regular contact with your co-packer to ensure they remain aligned with your business objectives and operations. Effective communication is key to navigating any challenges and achieving long-term success in your partnership.

By following these detailed steps, you can effectively select and work with a contract packer that meets your specific needs and fosters a productive and secure partnership.

When should we use a contract packer?

“If a company lacks the necessary funds and resources to manage all aspects of its supply chain effectively, partnering with a co-packer can be a suitable option. Investing in packaging machinery, labor force, and infrastructure required to operate it can be a significant expense that may be beyond the means of these companies. Contract packaging offers them the advantage of relying on an external packaging solution provider to save both time and money.

Additionally, businesses that handle their packaging line and supply chain might also choose to outsource these operations to a co-packer. By doing so, they can streamline processes, reduce costs, and focus on their core competencies. Companies in this situation recognize that partnering with a co-packer not only ensures efficiency and cost-effectiveness but also allows them to leverage the expertise and industry knowledge of the co-packer.

There are several specific circumstances under which a company might find it particularly advantageous to employ a contract packer. For instance, if a company lacks the right equipment or expertise in-house, is working to full capacity but unable to meet demand, or is soft-launching a product and doesn’t want to commit the finances needed to pack in-house, outsourcing to a contract packer is an ideal solution. Additionally, if a product is only available temporarily, such as for a promotion or a trial, or if there have been operations problems — for example, staff layoffs or maintenance needs on current packing lines — these are also opportune times to consider a contract packer. Furthermore, companies that do not have storage space, typically because they import products and send them straight to store, or those simply wanting to control costs, can benefit significantly from the services of a co-packer.

Collaborating with a co-packer can benefit companies lacking the financial means to manage their supply chains independently and those seeking to improve efficiency and cost-effectiveness by outsourcing their packaging line and supply chain operations. This strategic partnership can address a wide range of operational challenges, making it a versatile and practical solution for businesses facing diverse circumstances.”<

Why should we use a contract packer?

There are many advantages of outsourcing your packaging needs. For example, a co-packer will offer the machinery, labor, and thought leadership required to deliver your products to the market in style. This allows you to focus all your energy on your core business—manufacturing your product. Other benefits of hiring a co-packer include high-quality packaging, cost reduction, and efficient management of your packaging line.

In addition to these benefits, using a contract packer can be particularly advantageous if your business lacks the in-house equipment or expertise necessary for effective packaging, or if you are operating at your maximum capacity and still unable to meet demand. It is also an excellent option if you are in the process of soft-launching a product and prefer not to commit substantial financial resources to in-house packing operations. Moreover, if you have products that are only available temporarily, such as promotional items or trial offers, or if you are facing operational challenges like staff layoffs or maintenance needs on your current packing lines, a contract packer can provide the flexibility and scalability you need.

However, it’s important to consider when not to use a contract packer. If your business does not have the capacity or finances to implement the contract packer’s suggestions effectively, or if you are dealing with small product runs that might not justify the overhead of outsourcing, then it may be more practical to handle packaging internally. Additionally, if you already possess the proper equipment and expertise in-house, you might benefit more from utilizing your existing resources.

By carefully weighing these factors, you can make an informed decision about whether hiring a contract food packing provider aligns with your business needs and goals. Outsourcing your packaging can offer significant advantages, but it’s crucial to ensure that it fits within your operational strategy and financial constraints.